Every tote, every second,
routed by the shortest
live path in the building.
The Material Flow Controller sits between your host systems and the floor. It reads the state of every conveyor segment, sorter and vehicle, predicts where congestion is about to form, and re-decides each route in milliseconds — so throughput holds when the wave doesn't.
Each divert point is decided at the moment the tote arrives, from live segment occupancy — not from a static route table written at commissioning.
The controller models where load is heading 90 seconds out and relieves the segment before a jam forms, instead of reacting to a photo-eye timeout.
Induct rate is shaped to what the downstream can absorb, so the line runs at its ceiling without recirculation storms at peak.
Drift signatures on motor current, scan rate and dwell time flag a failing segment early; traffic is routed around it while maintenance is dispatched.
Replay any shift against a changed rule set before it ships to the floor, and publish the live twin stream to your own analytics stack.
Segment health, route load, vehicle fleet and exception queue in a single operator view, with a full command audit trail behind every override.