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Case Studies

Joyson case study

  • Automotive, Manufacturing
  • High-density
  • Automotive, Manufacturing
  • High-density

Intro

Joyson, a global automotive technology and components supplier, partnered with HWArobotics to upgrade warehousing operations at one of its manufacturing facilities in Asia. Supplying safety systems and components to automakers worldwide, Joyson required a storage solution capable of handling both high-density component inventory and heavy, palletized materials with the reliability the automotive supply chain demands.

mEDIA

Impact

Since deployment, Joyson has achieved improved storage density, faster retrieval times, and more reliable adherence to production and delivery schedules. The system has reduced manual handling of heavy loads, freed up valuable warehouse space, and strengthened the facility's ability to support Joyson's automotive customers with consistent, on-time supply.

+300%

Space use

-50%

Labor costs

+90%

Automation rate

Challenge

Automotive component manufacturing runs on tight production schedules, and Joyson's facility faced growing pressure to store a wide range of inventory, from smaller components to bulky palletized materials, within a constrained footprint. Conventional racking and manual handling limited both storage density and retrieval speed, creating friction in keeping pace with just-in-time delivery commitments to automaker customers. Joyson needed a solution that could maximize space utilization across its full inventory profile while accelerating retrieval and dispatch.

Solution

HWArobotics deployed a combined high-density storage and pallet shuttle system tailored to Joyson's manufacturing needs. High-density storage fully utilizes vertical warehouse space for component-level inventory, while the pallet shuttle system automates the storage and retrieval of heavy, bulk materials. Together, the two systems allow Joyson to consolidate its full range of inventory into a single, coordinated automated framework, with intelligent scheduling ensuring materials move efficiently between storage and production or dispatch.

About Joyson

Joyson is a global automotive technology company specializing in safety systems and components, including electronics and passive safety solutions for the world's leading automakers. With manufacturing operations spanning multiple continents, Joyson supplies components engineered to meet the automotive industry's demanding quality and delivery standards.